Silicone Hose Manufacturer

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Silicone Hose Manufacturer

Kinglin was established in 2001, specializing in the research and development, manufacturing, and sales of silicone hoses and rubber hoses products.

E indígena, we are committed to innovation and quality, and our silicone hose products include standard silicone hose, Mangueira de silicone de caminhão, extruded silicone hose, sleeves, and custom-designed solutions to meet the stringent needs of customers worldwide.

With our expertise in silicone hose manufacturing production, you can be confident that your ideas will quickly turn into a tangible return on investment.

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The Products Kinglin Offers You

Straight Silicone Hose

135 degree Elbow silicone hose

90 degree elbow silicone hose

V-shaped silicone hose

45 degree Elbow silicone hose

Reducer silicone hose

Hump silicone hose

Reducer elbow silicone hose

Double hump silicone hose

3 meter long silicone hose

Elbow silicone hose

One meter long silicone hose

U-shaped silicone hose

T-shaped silicone hose

Customization Options

We offer a wide range of customization options to meet our customers’ unique needs

Mais do que apenas um fabricante de mangueira de silicone

kinglin is more than just a manufacturer; we are your partner committed to excellence with silicone hoses. Our commitment goes beyond standard products to provide a level of customer service that sets us apart in the industry. When you choose to cooperate with us, our advantages are as follows:

Expertise and Experience

Nós temos 23 years of experience in producing and exporting silicone hoses, we provide tailor-made and precise solutions to meet the diverse needs of our customers.

Matérias -primas de alta qualidade

We use our own branded silicone raw materials to ensure durability and reliability while also supporting environmental protection and compliance with global regulations.

Certificado de produto

We are a professional manufacturer of silicone hose. Our products are IATF 16949 and ISO9001 certified and have eight patents

Global Reach

Our products are not only recognized in the local market, but also exported to more than 120 countries and regions. We have established long-term partnerships with many well-known brands and won wide international recognition.

Soluções personalizadas

If you don’t find the product you’re looking for in the catalog, we’re ready to turn your idea into reality. Our team ensures your specific design requirements are precisely met

We pride ourselves on being able to provide solutions that are a perfect fit for your unique needs. Our products are customized to meet your specific needs, ensuring optimal performance and efficiency.

Entrega rápida

We employ more than 190 trabalhadores qualificados. Our extensive experience and scale enable us to efficiently handle large orders, garantindo um suprimento estável de mais de 400,000 peças por mês. We have developed a semi-automated production process to ensure timely and efficient delivery of orders

Acompanhamento pós-venda

Nosso relacionamento com nossos clientes não termina com a entrega bem -sucedida do produto, na verdade, É apenas o começo, Acreditamos na construção de relacionamentos duradouros.

Temos uma equipe inteira pós-venda que acompanhará você para garantir que nosso serviço e produto excedam todas as suas expectativas.

Garantia de qualidade

Our factory is equipped with professional quality testing equipment to ensure that every product meets the requirements. Free sample testing.

Nosso equipamento de teste

Teste de tração, Teste de pulverização de sal ,Teste de pressão da água, Teste de temperatura baixa-baixa temperatura , Teste de rasgo ,Teste de pressão de explosão , Teste de envelhecimento，Teste de densidade， Teste de dureza

Why Choose Us

Compliance with International Standards

All products meet SAE J20 standards, ensuring quality and compliance with global market requirements.

Rigorous Quality Control

100% pre-shipment inspection ensures that each product meets high quality standards, free quality inspection reports, and support for third-party inspection.

Factory inspection qualification

Support customers to conduct factory inspections to ensure the production process is transparent and reliable.

After-sales service

We have a professional after-sales team 7*24 hours online service, provide solutions within 24 horas, and provide multi-language services

Fast Delivery

Our team can handle the entire export process. We have a reliable freight forwarder with more than 20 years of cooperation. We deliver goods to your door with terms such as FOB, DDP, DAP, etc., and we can provide various customs clearance materials

precision manufactured

Provide one-year product warranty service. The minimum tolerance of the product diameter is ±0.1mm

Quality Is More Important Than Anything Else

At Kinglin the quality inspection process and the equipment used are crucial to ensure that manufactured products such as silicone hoses meet the required standards and specifications. The following outlines the quality inspection process when producing silicone hoses:

1. Raw material incoming inspection

Process: This preliminary check ensures that raw materials such as silicone rubber and reinforcing fibers (such as polyester or aramid) meet predetermined quality standards.

It typically involves checking the chemical composition, and physical properties (such as hardness and tensile strength), and ensuring the absence of contaminants.

2. Process inspection

1. Durante o processo de fabricação, A qualidade da cola interna e externa é inspecionada, E existem vários pontos de verificação para garantir que cada etapa do processo atenda aos padrões predefinidos

2. Trabalhadores estão em produção: auto-inspeção por operadores, Inspeção mútua por líderes de equipe, e inspeção por inspetores. Se os problemas forem encontrados, 8D relatórios serão feitos para analisar, identificar, e resolver os problemas.

2. Misturando e amassando: Teste a consistência e a qualidade da mistura de borracha de silicone, e monitorar parâmetros como espessura da camada de filme

3. Extrusão e moldagem: Ao formar a mangueira, executar inspeções dimensionais (como diâmetro interno, e espessura da parede) Para garantir a conformidade com os requisitos

4. Processo de vulcanização: O inspetor verifica o tempo e a temperatura da vulcanização todos os dias para garantir as melhores propriedades físicas da mangueira. Após a vulcanização, A mangueira é visualmente inspecionada para ver se atende às especificações. Se for considerado não qualificado, será interrompido o mais rápido possível e a causa será investigada para implementar medidas de retificação.

5. Inspeção de limpeza: Depois de limpar a mangueira de silicone, O inspetor de qualidade verificará a superfície da mangueira uma a uma quanto a defeitos, irregularidades, e consistência.

3. Visual inspection

Depois que a mangueira de silicone é concluída, 3D tooling inspection and dimensional inspection will be carried out to ensure that all hose dimensions meet customer-specific requirements.

4. Laboratory testing

Estamos equipados com equipamentos avançados para testar o desempenho e a qualidade de nossos produtos de várias dimensões. Este teste de laboratório abrangente é conduzido por profissionais qualificados para confirmar que os produtos de tubo de silicone atendem às especificações. Os testes podem incluir a medição da resistência à tração, Alongamento de quebra, e resistência ao desgaste, pressão de explosão, antienvelhecimento e intemperismo, etc..

5. Finished product

After the cost production and inspection are completed, we will send the sample to the customer for review.

Depois que o cliente confirma que está correto, A produção em massa começará.

6.random sampling

Each batch of products will undergo sample testing before leaving the factory to ensure that it meets quality standards. This typically includes statistical process control to identify any variation within a batch and ensure consistency.

Factory quality control of packaging boxes
Antes da embalagem, As mangueiras passam por uma inspeção final para garantir que nenhum defeito tenha aparecido durante o manuseio

Silicone Hose Production Process

1. Material Preparation:

The production begins with high-quality silicone rubber, usually a high-temperature vulcanization type, mixed with color pigments and necessary additives to optimize its properties.

2. Layer Construction:

Silicone is combined with reinforcing materials such as polyester or aramid cloth, forming multiple layers that enhance the hose’s strength and temperature resistance.

3. Hose Formation:

Depending on the required shape and complexity, silicone hoses are formed through:

1. Hand-Wound: Manual wrapping of silicone and cloth layers around a mandrel, followed by vulcanization.

2. Extrusão: Pushing the silicone mixture through a die to shape the hose into continuous lengths.

3. Molding: Silicone is placed in molds and shaped under heat and pressure for more intricate designs.

4. Vulcanization:

The hoses are cured in a vulcanizing oven where high temperatures set the silicone, enhancing its mechanical and thermal properties.

5. Demoulding and Cooling:

Post-vulcanization, the hoses are removed from their molds or mandrels and allowed to cool.

Cleaning: The hoses are thoroughly cleaned to remove any residues or particulates from the production process, ensuring a clean finish.

Cutting to Specifications: The hoses are cut to predetermined lengths as per customer or market requirements.

6. Quality Inspection:

Each hose undergoes rigorous inspection for dimensional accuracy, pressão de explosão, and other quality parameters to ensure compliance with standards.
A free production sample is sent to the customer for review and approval. This allows the customer to assess the quality and suitability of the hose in their specific application.

7. Packaging and Dispatch:

Finally, the hoses are packaged, possibly with customer-specific branding, and prepared for shipment to wholesalers.

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Your Ultimate Guide to Acquiring Silicone Hose

Silicone hose is known for its durability, versatility, and performance in extreme conditions, making it a staple in automotive, industrial, e aplicações médicas.

This guide will help you understand the basic elements of silicone hose, Whether you’re implementing a project or exploring wholesale opportunities, our guide will provide key insights to help you get the perfect silicone hoses, tailored to fit exactly your needs

Table of contents

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Chapter1

What is a silicone hose?

Silicone hoses are flexible hoses made of silicone rubber that are favored for their ability to withstand extreme temperatures and pressures, ensuring the reliable operation of engines and machinery. Silicone’s chemical resistance and durability make it ideal for harsh environments, preventing leaks and minimizing maintenance needs. These qualities make silicone hose a critical component in improving the performance and longevity of mechanical systems.

Chapter2

Advantages of silicone hose?

Mangueiras de silicone, renowned for their durability and versatility, offer several distinct advantages over traditional rubber hoses. These advantages include:

1. Temperature Resistance:

Silicone hoses can withstand a wide range of temperatures, from about -60°C to 250°C, which makes them ideal for automotive applications, including high-performance and tuning scenarios where engines can run very hot.
2. Durability and Longevity:

The material properties of silicone allow for a longer service life compared to rubber. Silicone hoses are less prone to cracking, drying out, or rotting, which typically afflict rubber hoses.
3. Flexibility and Elasticity:

Silicone hoses maintain good flexibility and elasticity, reducing the risk of cracking under stress or deformation due to temperature fluctuations. This flexibility is crucial in automotive applications where hoses need to accommodate movements and vibrations.
4. Noise and Vibration Damping:

Silicone’s innate damping qualities help reduce noise and vibration from the engine and other components, contributing to a smoother and quieter operation.
5. Aesthetic Versatility:

Available in various colors and finishes, silicone hoses can enhance the visual appeal of engine compartments, making them a popular choice for car enthusiasts and professionals in the tuning industry.
6. Chemical Resistance:

Silicone hoses offer superior resistance to chemicals, ozônio, e exposição UV, ensuring performance integrity in harsh environmental conditions.
7. Customization:

Due to the flexibility in their manufacturing process, silicone hoses can be tailored in shape, size, and functionality to meet specific needs, from standard automotive applications to specialized industrial uses.
These attributes make silicone hoses particularly appealing for sectors that demand high-performance components, such as automotive tuning and racing, heavy machinery, and various industrial applications.

Chapter3

Specification Of Silicone Hose

Silicone hoses come with a range of specifications tailored to various applications and environments. Here are some key specifications and characteristics:

Nome	Mangueira de silicone
Material	100%silicone
Opções de reforço:	Polyester or Aramid
Temperature Resistance:	-40°C to +250°C
Pressure Ratings:	0.3 to 0.9Mpa
Inner Diameter (ID)	2mm ~ 152mm or as request Custom
Thickness:	Custom
Certifications:	ISO9001, IAF16949
Hardness	40A to 80A, customizable
Tensile Strength	6 MPa - 12 MPa

Chapter4

Choosing Silicone Hoses: Temperature & Pressure Guide？

When selecting silicone hoses, especially for specific applications like automotive, heavy machinery, or industrial environments, the choice of reinforcement materials—typically cloth layers within the hose—is crucial. These materials can vary primarily based on their resistance to temperature and pressure. Here’s how they differ:

Pressure Resistance

The pressure resistance of a silicone hose largely depends on the type of reinforcement used and the construction of the hose (number of layers).

1. Cloth Layers: The number of cloth layers within a hose impacts its ability to withstand internal pressures. More layers generally mean higher pressure resistance. This is important in applications where hoses are subject to high dynamic pressures, such as turbochargers or high-pressure fluid transport.

2. Type of Cloth: The material of the cloth also affects pressure resistance. For instance, aramid cloths provide not only higher temperature resistance but also superior strength, which translates into better pressure handling capabilities compared to polyester.

3. Steel wire reinforcement layer
The addition of a wire reinforcement layer significantly enhances the stability of its structural integrity and enables it to withstand higher pressures

Temperature Resistance

Different cloth layers provide varying levels of temperature resistance, which is critical depending on the application’s thermal demands.

1. Polyester Cloth: This is commonly used in standard silicone hoses suitable for moderate temperature applications. Polyester-reinforced silicone hoses can generally withstand temperatures from -40°C to +180°C. This makes them suitable for general automotive and industrial applications where extreme temperatures are not a factor.

2. Aramid (Nomex) Cloth: Aramid fiber is known for its excellent heat resistance and strength. Aramid-reinforced silicone hoses can tolerate much higher temperatures, from -40°C to +250°C. This range makes them ideal for performance automotive applications, such as in racing or high-performance engines, where higher temperatures are common.

Reinforcement Material	Temperature Resistance	Pressure Rating(Working)	Applications
Polyester	Up to +150°C	0.5-1.5 bar	Cooling systems, HVAC
Aramid Fiber	Up to +250°C	1.5-3.0 bar	High-performance automotive systems
Steel Wire	Up to +200°C	Above 4.0 bar	Hydraulic systems
Fiberglass	Up to +260°C	1.5-3.0 bar	Turbo hoses, exhaust systems

Chapter5

The service life of the silicone hose?

The service life of silicone hoses is notably longer than that of many other hose materials, primarily due to silicone’s superior resistance to factors that typically degrade hoses. Here are some key aspects that contribute to the longevity of silicone hoses:
Temperature Resistance:
Chemical Resistance:
Flexibility and Elasticity:
Resistance to Moisture and Corrosion:

Due to these properties, silicone hoses are generally considered to have a “nearly indefinite” shelf life if stored properly and can last for many years under typical operating conditions. In practical automotive and industrial applications, the actual service life can vary but is often significantly longer than that of conventional rubber hoses, sometimes lasting as long as the equipment or vehicle itself with proper installation and maintenance.

Chapter6

What silicone hose is oil resistant?

Mangueira de silicone, by itself, is not typically oil-resistant and is therefore not recommended for use with oil without proper modifications. No entanto, for applications requiring oil resistance, fluorosilicone can be used. Fluorosilicone retains the properties of standard silicone but is designed to also be resistant to oil and other chemicals. This makes it an excellent choice for applications involving oil or fuels.

If you are considering a silicone hose for use with oil, I would recommend opting for fluorosilicone hoses. These hoses offer the benefits of regular silicone, such as flexibility, high-temperature resistance, and longevity, but with the added advantage of being resistant to oils and chemicals. This makes them suitable for more demanding applications where exposure to such substances is a factor.

Chapter7

Silicone Hose Production Process

The production of silicone hoses can be achieved through several distinct processes, each tailored to produce specific types of hoses with unique characteristics suitable for different applications.

1. Hand-Wrapped Silicone Hose Production:

Manual Construction: Layers of silicone and reinforcing materials (like fabric or wire mesh) are manually wrapped around a mandrel. Features: These hoses typically have a very smooth interior and exterior surface and can be tailored to a wide variety of configurations and dimensions.

2. Extrusion of Silicone Hose:

Continuous Production: Silicone material is forced through a shaped die using an extruder, creating long, continuous lengths of hose. Features: Generally has uniform wall thickness and is less flexible than hand-wrapped or molded hoses

3. Molded Silicone Hose Production:

Mold Use: Silicone rubber is placed into a pre-shaped mold and cured under heat and pressure. Complex Shapes: Suitable for creating hoses with intricate shapes, such as sharp bends, T-shapes, or reducer hoses.

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Chapter8

Multiple uses of silicone hoses

Mangueiras de silicone, thanks to their versatile and robust nature, find applications across a wide array of industries and scenarios. Here are some of the primary uses:

1.Automotive and Motorsport Applications:

Silicone hoses are crucial in the automotive industry, especially in high-performance and racing vehicles. They are used for radiators, turbochargers, and air intake systems where high temperature and pressure resistance are essential. Silicone hoses improve engine performance by ensuring reliable and efficient fluid transfer, even under harsh conditions.

2. Heavy Duty Trucks and Bus Manufacturing:

In larger vehicles like trucks and buses, silicone hoses contribute to cooling systems, air intake, and exhaust gas recirculation systems. Their durability and heat resistance are vital for the longevity and efficiency of these vehicles.

3.Agricultural and Construction Machinery:

Silicone hoses are used in various machines in agriculture and construction due to their ability to withstand extreme environments and temperatures, from very high to very low, making them ideal for outdoor machinery operating under different weather conditions.

4.Marine Applications:

The corrosion resistance of silicone hoses makes them suitable for marine applications, where saltwater exposure is a concern. They are used in cooling and heating systems aboard ships and boats.

Each of these applications takes advantage of the unique properties of silicone hoses, such as their ability to maintain integrity under high temperatures, flexibilidade, longevity, and resistance to UV, ozônio, and moisture. These characteristics make silicone hoses a preferred choice in situations where rubber and other materials might fail.

Perguntas frequentes

If your question is not listed, please email us now

Are you a factory? Is it possible to visit the factory?

Sim, you are welcome to visit our factory! We are located in Qinghe County, Província de Hebei. You can come and see our production facilities, meet our team, and check out our silicone hose products. We are transparent about our operations and would be happy to show you how we ensure quality at every step of the process. If you’d like to visit, please let us know in advance so we can get ready and make sure you have a great experience. We look forward to meeting you and discussing how we can help you with our high-quality products.

Are your silicone hose customizable to meet specific projectrequirements?

Sim, our silicone hoses are fully customizable to meet the specific requirements of your projects.
Whether you need hoses in unique shapes, tamanhos, or with specific performance characteristics, we can help you create the perfect product.

What are the length, thickness and inner diameter tolerances of hand-wound silicone hoses?

Length: ±5mm, grossura: ±0.5mm, inner diameter: -0.1mm.

Is the silicone hose oil resistant

For oil-resistant applications, our fluorosilicone hoses are the best choice. They are specifically designed to resist oil and other chemicals, making them suitable for environments where exposure to such substances is common.

Is silicone hose environmentally friendly?

Sim, silicone hoses are environmentally friendly due to their durability, non-toxic nature, and recyclability.

What is the delivery time for ordering silicone hoses?

Depends on hose customization requirements and order quantity. Generally speaking, for standard silicone hose orders, we aim to process and ship within 2 weeks – 5 weeks.

What are the product types of silicone hoses?

Molded silicone hose, extruded silicone hose, kit de mangueira de silicone, Mangueira de silicone de caminhão, standard silicone hose, steel wire silicone hose, mangueira de silicone personalizada

What are your shipping methods?

Express delivery, Shanghai Express, Iron Express, domestic agent warehouse, sea freight LCL, sea freight FCL.

Can I place a small order for the first time to test the quality?

Sim, you can certainly place a small order for the first time to test the quality of our silicone hoses. We understand the importance of verifying product quality before committing to larger volumes, and we are happy to accommodate small batch orders for this purpose.

What are your payment methods?

Our payment options include T/T (Bank Transfer), Alibaba.com Pay, PayPal, and Western Union

If you have specific payment requirements or need further information on our payment terms, please contact our sales department.

We look forward to assisting you!

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Get in touch

Boost Your Projects with silicone hose!

In order to provide better silicone hoses and customized services, please contact us！

Email us

admin@hbkinglin.com

Telefone

19831652901

Location

Leste da estrada Wuzhishan, Norte da rua Honghe, Xingtai, Hebei, China

Silicone Hose Manufacturer