Silicone Hose Manufacturer

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Silicone Hose Manufacturer

Kinglin was established in 2001, specializing in the research and development, manufacturing, and sales of silicone hoses and rubber hoses products.

Og oprindelig, Vi er forpligtet til innovation og kvalitet, and our silicone hose products include standard silicone hose, lastbilsilikone slange, Ekstruderet silikonslange, sleeves, and custom-designed solutions to meet the stringent needs of customers worldwide.

Med vores ekspertise inden for produktion af silikone slangefremstilling, you can be confident that your ideas will quickly turn into a tangible return on investment.

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The Products Kinglin Offers You

Straight Silicone Hose

135 degree Elbow silicone hose

90 degree elbow silicone hose

V-shaped silicone hose

45 degree Elbow silicone hose

Reducer silicone hose

Hump silicone hose

Reducer elbow silicone hose

Double hump silicone hose

3 meter long silicone hose

Elbow silicone hose

One meter long silicone hose

U-shaped silicone hose

T-shaped silicone hose

Tilpasningsmuligheder

We offer a wide range of customization options to meet our customers’ unique needs

More Than Just a Silicone Hose Manufacturer

kinglin is more than just a manufacturer; we are your partner committed to excellence with silicone hoses. Our commitment goes beyond standard products to provide a level of customer service that sets us apart in the industry. When you choose to cooperate with us, our advantages are as follows:

Expertise and Experience

Vi har 23 years of experience in producing and exporting silicone hoses, we provide tailor-made and precise solutions to meet the diverse needs of our customers.

High quality raw materials

We use our own branded silicone raw materials to ensure durability and reliability while also supporting environmental protection and compliance with global regulations.

Product Certificate

We are a professional manufacturer of silicone hose. Our products are IATF 16949 and ISO9001 certified and have eight patents

Global Reach

Our products are not only recognized in the local market, but also exported to more than 120 countries and regions. We have established long-term partnerships with many well-known brands and won wide international recognition.

Personalized Solutions

If you don’t find the product you’re looking for in the catalog, we’re ready to turn your idea into reality. Our team ensures your specific design requirements are precisely met

We pride ourselves on being able to provide solutions that are a perfect fit for your unique needs. Our products are customized to meet your specific needs, ensuring optimal performance and efficiency.

Delivery Fast

We employ more than 190 skilled workers. Our extensive experience and scale enable us to efficiently handle large orders, ensuring a stable supply of more than 400,000 pieces per month. We have developed a semi-automated production process to ensure timely and efficient delivery of orders

After-Sales Follow-Up

Our relationship with our customers does not end with the successful delivery of the product, in fact, it is just the beginning, we believe in building lasting relationships.

we have an entire after-sales team that will follow up with you to ensure our service and Product exceed all your expectations.

Kvalitetssikring

Our factory is equipped with professional quality testing equipment to ensure that every product meets the requirements. Free sample testing.

Our testing equipment

Tensile test, Salt spray test ,Water pressure test, High temp-low temp test , Tearing test ,Bursting pressure test , Aging test，Density test， Hardness Test

Why Choose Us

Compliance with International Standards

All products meet SAE J20 standards, ensuring quality and compliance with global market requirements.

Rigorous Quality Control

100% pre-shipment inspection ensures that each product meets high quality standards, free quality inspection reports, and support for third-party inspection.

Factory inspection qualification

Support customers to conduct factory inspections to ensure the production process is transparent and reliable.

After-sales service

We have a professional after-sales team 7*24 hours online service, provide solutions within 24 hours, and provide multi-language services

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Our team can handle the entire export process. We have a reliable freight forwarder with more than 20 years of cooperation. We deliver goods to your door with terms such as FOB, DDP, DAP, osv., and we can provide various customs clearance materials

precision manufactured

Provide one-year product warranty service. The minimum tolerance of the product diameter is ±0.1mm

Quality Is More Important Than Anything Else

At Kinglin the quality inspection process and the equipment used are crucial to ensure that manufactured products such as silicone hoses meet the required standards and specifications. The following outlines the quality inspection process when producing silicone hoses:

1. Raw material incoming inspection

Process: This preliminary check ensures that raw materials such as silicone rubber and reinforcing fibers (such as polyester or aramid) meet predetermined quality standards.

It typically involves checking the chemical composition, and physical properties (such as hardness and tensile strength), and ensuring the absence of contaminants.

2. Process inspection

1. During the manufacturing process, the quality of the inner and outer glue is inspected, and there are multiple checkpoints to ensure that each step of the process meets predefined standards

2. Workers are in production: self-inspection by operators, mutual inspection by team leaders, and inspection by inspectors. If problems are found, 8D reports will be made to analyze, identify, and solve the problems.

2. Mixing and kneading: test the consistency and quality of the silicone rubber mixture, and monitor parameters such as film layer thickness

3. Extrusion and molding: When forming the hose, perform dimensional inspections (such as inner diameter, and wall thickness) to ensure compliance with requirements

4. Vulcanization process: The inspector checks the vulcanization time and temperature every day to ensure the best physical properties of the hose. After vulcanization, the hose is visually inspected to see if it meets the specifications. If it is found to be unqualified, it will be stopped as soon as possible and the cause will be investigated to implement rectification measures.

5. Cleaning inspection: After cleaning the silicone hose, the quality inspector will check the surface of the hose one by one for defects, irregularities, and consistency.

3. Visual inspection

After the silicone hose is completed, 3D tooling inspection and dimensional inspection will be carried out to ensure that all hose dimensions meet customer-specific requirements.

4. Laboratory testing

We are equipped with advanced equipment to test the performance and quality of our products from multiple dimensions. This comprehensive laboratory testing is conducted by skilled professionals to confirm that silicone tube products meet specifications. Testing may include measuring tensile strength, breakage Elongation, and wear resistance, burst pressure, anti-aging and weathering, osv.

5. Finished product

After the cost production and inspection are completed, we will send the sample to the customer for review.

After the customer confirms that it is correct, mass production will begin.

6.random sampling

Each batch of products will undergo sample testing before leaving the factory to ensure that it meets quality standards. This typically includes statistical process control to identify any variation within a batch and ensure consistency.

Factory quality control of packaging boxes
Before packaging, the hoses undergo a final inspection to ensure that no defects have appeared during handling

Silicone Hose Production Process

1. Material Preparation:

The production begins with high-quality silicone rubber, usually a high-temperature vulcanization type, mixed with color pigments and necessary additives to optimize its properties.

2. Layer Construction:

Silicone is combined with reinforcing materials such as polyester or aramid cloth, forming multiple layers that enhance the hose’s strength and temperature resistance.

3. Hose Formation:

Depending on the required shape and complexity, silicone hoses are formed through:

1. Hand-Wound: Manual wrapping of silicone and cloth layers around a mandrel, followed by vulcanization.

2. Extrusion: Pushing the silicone mixture through a die to shape the hose into continuous lengths.

3. Molding: Silicone is placed in molds and shaped under heat and pressure for more intricate designs.

4. Vulcanization:

The hoses are cured in a vulcanizing oven where high temperatures set the silicone, enhancing its mechanical and thermal properties.

5. Demoulding and Cooling:

Post-vulcanization, the hoses are removed from their molds or mandrels and allowed to cool.

Cleaning: The hoses are thoroughly cleaned to remove any residues or particulates from the production process, ensuring a clean finish.

Cutting to Specifications: The hoses are cut to predetermined lengths as per customer or market requirements.

6. Quality Inspection:

Each hose undergoes rigorous inspection for dimensional accuracy, burst pressure, and other quality parameters to ensure compliance with standards.
A free production sample is sent to the customer for review and approval. This allows the customer to assess the quality and suitability of the hose in their specific application.

7. Packaging and Dispatch:

Endelig, the hoses are packaged, possibly with customer-specific branding, and prepared for shipment to wholesalers.

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Your Ultimate Guide to Acquiring Silicone Hose

Silicone hose is known for its durability, versatility, and performance in extreme conditions, making it a staple in automotive, industriel, and medical applications.

This guide will help you understand the basic elements of silicone hose, Whether you’re implementing a project or exploring wholesale opportunities, our guide will provide key insights to help you get the perfect silicone hoses, tailored to fit exactly your needs

Table of contents

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Kapitel1

Hvad er en silikone slange?

Silicone hoses are flexible hoses made of silicone rubber that are favored for their ability to withstand extreme temperatures and pressures, ensuring the reliable operation of engines and machinery. Silicone’s chemical resistance and durability make it ideal for harsh environments, preventing leaks and minimizing maintenance needs. These qualities make silicone hose a critical component in improving the performance and longevity of mechanical systems.

Kapitel2

Advantages of silicone hose?

Silikonslanger, renowned for their durability and versatility, offer several distinct advantages over traditional rubber hoses. These advantages include:

1. Temperaturmodstand:

Silicone hoses can withstand a wide range of temperatures, from about -60°C to 250°C, which makes them ideal for automotive applications, including high-performance and tuning scenarios where engines can run very hot.
2. Durability and Longevity:

The material properties of silicone allow for a longer service life compared to rubber. Silikonslanger er mindre tilbøjelige til at revne, drying out, or rotting, which typically afflict rubber hoses.
3. Flexibility and Elasticity:

Silicone hoses maintain good flexibility and elasticity, reducing the risk of cracking under stress or deformation due to temperature fluctuations. This flexibility is crucial in automotive applications where hoses need to accommodate movements and vibrations.
4. Noise and Vibration Damping:

Silicone’s innate damping qualities help reduce noise and vibration from the engine and other components, contributing to a smoother and quieter operation.
5. Aesthetic Versatility:

Available in various colors and finishes, silicone hoses can enhance the visual appeal of engine compartments, making them a popular choice for car enthusiasts and professionals in the tuning industry.
6. Chemical Resistance:

Silicone hoses offer superior resistance to chemicals, ozon, and UV exposure, ensuring performance integrity in harsh environmental conditions.
7. Customization:

Due to the flexibility in their manufacturing process, silicone hoses can be tailored in shape, size, and functionality to meet specific needs, from standard automotive applications to specialized industrial uses.
These attributes make silicone hoses particularly appealing for sectors that demand high-performance components, such as automotive tuning and racing, heavy machinery, and various industrial applications.

Kapitel3

Specification Of Silicone Hose

Silicone hoses come with a range of specifications tailored to various applications and environments. Here are some key specifications and characteristics:

Navn	Silikonslange
Materiale	100%silikone
Reinforcement Options:	Polyester or Aramid
Temperaturmodstand:	-40°C to +250°C
Pressure Ratings:	0.3 to 0.9Mpa
Inner Diameter (ID)	2mm ~ 152mm or as request Custom
Tykkelse:	Custom
Certifications:	ISO9001, IATF16949
Hardness	40A to 80A, customizable
Tensile Strength	6 MPa - 12 MPa

Chapter4

Choosing Silicone Hoses: Temperature & Pressure Guide？

When selecting silicone hoses, especially for specific applications like automotive, heavy machinery, or industrial environments, the choice of reinforcement materials—typically cloth layers within the hose—is crucial. These materials can vary primarily based on their resistance to temperature and pressure. Here’s how they differ:

Pressure Resistance

The pressure resistance of a silicone hose largely depends on the type of reinforcement used and the construction of the hose (number of layers).

1. Cloth Layers: The number of cloth layers within a hose impacts its ability to withstand internal pressures. More layers generally mean higher pressure resistance. This is important in applications where hoses are subject to high dynamic pressures, such as turbochargers or high-pressure fluid transport.

2. Type of Cloth: The material of the cloth also affects pressure resistance. For instance, aramid cloths provide not only higher temperature resistance but also superior strength, which translates into better pressure handling capabilities compared to polyester.

3. Steel wire reinforcement layer
The addition of a wire reinforcement layer significantly enhances the stability of its structural integrity and enables it to withstand higher pressures

Temperaturmodstand

Different cloth layers provide varying levels of temperature resistance, which is critical depending on the application’s thermal demands.

1. Polyester Cloth: This is commonly used in standard silicone hoses suitable for moderate temperature applications. Polyester-reinforced silicone hoses can generally withstand temperatures from -40°C to +180°C. This makes them suitable for general automotive and industrial applications where extreme temperatures are not a factor.

2. Aramid (Nomex) Cloth: Aramid fiber is known for its excellent heat resistance and strength. Aramid-reinforced silicone hoses can tolerate much higher temperatures, from -40°C to +250°C. This range makes them ideal for performance automotive applications, such as in racing or high-performance engines, where higher temperatures are common.

Reinforcement Material	Temperaturmodstand	Pressure Rating(Working)	Applikationer
Polyester	Up to +150°C	0.5-1.5 bar	Cooling systems, HVAC
Aramid Fiber	Up to +250°C	1.5-3.0 bar	High-performance automotive systems
Steel Wire	Up to +200°C	Above 4.0 bar	Hydraulic systems
Fiberglass	Up to +260°C	1.5-3.0 bar	Turbo hoses, exhaust systems

Chapter5

The service life of the silicone hose?

The service life of silicone hoses is notably longer than that of many other hose materials, primarily due to silicone’s superior resistance to factors that typically degrade hoses. Here are some key aspects that contribute to the longevity of silicone hoses:
Temperaturmodstand:
Chemical Resistance:
Flexibility and Elasticity:
Resistance to Moisture and Corrosion:

Due to these properties, silicone hoses are generally considered to have a “nearly indefinite” shelf life if stored properly and can last for many years under typical operating conditions. In practical automotive and industrial applications, the actual service life can vary but is often significantly longer than that of conventional rubber hoses, sometimes lasting as long as the equipment or vehicle itself with proper installation and maintenance.

Chapter6

What silicone hose is oil resistant?

Silikonslange, by itself, is not typically oil-resistant and is therefore not recommended for use with oil without proper modifications. However, for applications requiring oil resistance, fluorosilicone can be used. Fluorosilicone retains the properties of standard silicone but is designed to also be resistant to oil and other chemicals. This makes it an excellent choice for applications involving oil or fuels.

If you are considering a silicone hose for use with oil, I would recommend opting for fluorosilicone hoses. These hoses offer the benefits of regular silicone, such as flexibility, high-temperature resistance, and longevity, but with the added advantage of being resistant to oils and chemicals. This makes them suitable for more demanding applications where exposure to such substances is a factor.

Chapter7

Silicone Hose Production Process

The production of silicone hoses can be achieved through several distinct processes, each tailored to produce specific types of hoses with unique characteristics suitable for different applications.

1. Hand-Wrapped Silicone Hose Production:

Manual Construction: Layers of silicone and reinforcing materials (like fabric or wire mesh) are manually wrapped around a mandrel. Features: These hoses typically have a very smooth interior and exterior surface and can be tailored to a wide variety of configurations and dimensions.

2. Extrusion of Silicone Hose:

Continuous Production: Silicone material is forced through a shaped die using an extruder, creating long, continuous lengths of hose. Features: Generally has uniform wall thickness and is less flexible than hand-wrapped or molded hoses

3. Molded Silicone Hose Production:

Mold Use: Silicone rubber is placed into a pre-shaped mold and cured under heat and pressure. Complex Shapes: Suitable for creating hoses with intricate shapes, such as sharp bends, T-shapes, or reducer hoses.

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Chapter8

Multiple uses of silicone hoses

Silikonslanger, thanks to their versatile and robust nature, find applications across a wide array of industries and scenarios. Here are some of the primary uses:

1.Automotive and Motorsport Applications:

Silicone hoses are crucial in the automotive industry, especially in high-performance and racing vehicles. They are used for radiators, turbochargers, and air intake systems where high temperature and pressure resistance are essential. Silicone hoses improve engine performance by ensuring reliable and efficient fluid transfer, even under harsh conditions.

2. Heavy Duty Trucks and Bus Manufacturing:

In larger vehicles like trucks and buses, silicone hoses contribute to cooling systems, luftindtag, and exhaust gas recirculation systems. Their durability and heat resistance are vital for the longevity and efficiency of these vehicles.

3.Agricultural and Construction Machinery:

Silicone hoses are used in various machines in agriculture and construction due to their ability to withstand extreme environments and temperatures, from very high to very low, making them ideal for outdoor machinery operating under different weather conditions.

4.Marine Applications:

The corrosion resistance of silicone hoses makes them suitable for marine applications, where saltwater exposure is a concern. They are used in cooling and heating systems aboard ships and boats.

Each of these applications takes advantage of the unique properties of silicone hoses, such as their ability to maintain integrity under high temperatures, fleksibilitet, longevity, and resistance to UV, ozon, and moisture. These characteristics make silicone hoses a preferred choice in situations where rubber and other materials might fail.

Ofte stillede spørgsmål

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Er du en fabrik? Er det muligt at besøge fabrikken?

Ja, Du er velkommen til at besøge vores fabrik! Vi er placeret i Qinghe County, Hebei -provinsen. Du kan komme og se vores produktionsfaciliteter, Mød vores team, Og tjek vores silikone slangeprodukter. Vi er gennemsigtige over vores operationer og vil med glæde vise dig, hvordan vi sikrer kvalitet på hvert trin i processen. Hvis du gerne vil besøge, Fortæl os det på forhånd, så vi kan blive klar og sørge for at have en god oplevelse. Vi ser frem til at møde dig og diskutere, hvordan vi kan hjælpe dig med vores produkter af høj kvalitet.

Er din silikone slange, der kan tilpasses til at imødekomme specifikke projektforandringer?

Ja, Vores silikonslanger kan tilpasses fuldt ud for at imødekomme de specifikke krav i dine projekter.
Uanset om du har brug for slanger i unikke former, Størrelser, eller med specifikke præstationsegenskaber, Vi kan hjælpe dig med at skabe det perfekte produkt.

Hvad er længden, Tykkelse og tolerancer i den indre diameter for hånd-sårede silikonslanger?

Længde: ± 5 mm, tykkelse: ± 0,5 mm, indre diameter: -0.1mm.

Er silikone slangeolieafstand

Til oliebestandige applikationer, Vores fluorosiliconslanger er det bedste valg. De er specifikt designet til at modstå olie og andre kemikalier, Gør dem velegnet til miljøer, hvor eksponering for sådanne stoffer er almindelig.

Er silikone slange miljøvenlig?

Ja, Silikonslanger er miljøvenlige på grund af deres holdbarhed, Ikke-toksisk natur, og genanvendelighed.

Hvad er leveringstiden til bestilling af silikonslanger?

Afhænger af krav til slangetilpasning og ordremængde. Generelt set, Til standard silikonslangeordrer, Vi sigter mod at behandle og sende indeni 2 uger – 5 uger.

Hvad er produkttyperne af silikoneslanger?

Støbt silikonslange, Ekstruderet silikonslange, Silikone slangesæt, lastbilsilikone slange, Standard silikonslange, ståltråd silikone slange, Brugerdefineret silikone slange

Hvad er dine forsendelsesmetoder?

Express levering, Shanghai Express, Iron Express, Indenlandske agentlager, Sea Freight LCL, Sea Freight FCL.

Kan jeg afgive en lille ordre for første gang for at teste kvaliteten?

Ja, Du kan helt sikkert afgive en lille ordre for første gang for at teste kvaliteten af vores silikonslanger. Vi forstår vigtigheden af at verificere produktkvaliteten, inden vi forpligter sig til større mængder, Og vi er glade for at imødekomme små batchordrer til dette formål.

Hvad er dine betalingsmetoder?

Vores betalingsmuligheder inkluderer T/T (Bankoverførsel), Alibaba.com løn, PayPal, og Western Union

Hvis du har specifikke betalingskrav eller har brug for yderligere oplysninger om vores betalingsbetingelser, Kontakt vores salgsafdeling.

Vi ser frem til at hjælpe dig!

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admin@hbkinglin.com

Telefon

19831652901

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Øst for Wuzhishan Road, Nord for Honhehe Street, Xingtai, Hebei, Kina

Silicone Hose Manufacturer