Silicone Hose Manufacturer

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Silicone Hose Manufacturer

Kinglin was established in 2001, specializing in the research and development, manufacturing, and sales of silicone hoses and rubber hoses products.

At Kinglin, we are committed to innovation and quality, and our silicone hose products include standard silicone hose, Силиконов маркуч за камиони, extruded silicone hose, sleeves, and custom-designed solutions to meet the stringent needs of customers worldwide.

With our expertise in silicone hose manufacturing production, you can be confident that your ideas will quickly turn into a tangible return on investment.

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The Products Kinglin Offers You

Straight Silicone Hose

135 degree Elbow silicone hose

90 диплома

V-shaped silicone hose

45 degree Elbow silicone hose

Reducer silicone hose

Hump silicone hose

Reducer elbow silicone hose

Double hump silicone hose

3 meter long silicone hose

Elbow silicone hose

One meter long silicone hose

U-shaped silicone hose

T-shaped silicone hose

Customization Options

We offer a wide range of customization options to meet our customers’ unique needs

Повече от просто производител на силиконов маркуч

Kinglin е нещо повече от просто производител; Ние сме вашият партньор, ангажиран с високи постижения със силиконови маркучи. Нашият ангажимент надхвърля стандартните продукти, за да осигури ниво на обслужване на клиентите, което ни отличава в индустрията. Когато решите да си сътрудничите с нас, Нашите предимства са както следва:

Експертиза и опит

Имаме 23 years of experience in producing and exporting silicone hoses, we provide tailor-made and precise solutions to meet the diverse needs of our customers.

Висококачествени суровини

We use our own branded silicone raw materials to ensure durability and reliability while also supporting environmental protection and compliance with global regulations.

Сертификат на продукта

Ние сме професионален производител на силиконов маркуч. Нашите продукти са IATF 16949 и ISO9001 сертифицирани и имат осем патента

Глобален обхват

Our products are not only recognized in the local market, but also exported to more than 120 countries and regions. We have established long-term partnerships with many well-known brands and won wide international recognition.

Персонализирани решения

Ако не намерите продукта, който търсите в каталога, Ние сме готови да превърнем вашата идея в реалност. Нашият екип гарантира, че вашите специфични изисквания за дизайн са точно изпълнени

Гордеем се, че можем да предоставим решения, които са идеално подходящи за вашите уникални нужди. Нашите продукти са персонализирани, за да отговорят на вашите специфични нужди, Осигуряване на оптимална ефективност и ефективност.

Доставка бързо

Ние използваме повече от 190 квалифицирани работници. Нашият обширен опит и мащаб ни позволяват ефективно да се справяме с големи поръчки, осигуряване на стабилна доставка на повече от 400,000 Парчета на месец. Разработихме полуавтоматизиран производствен процес, за да осигурим навременна и ефективна доставка на поръчки

Проследяване след продажбата

Връзката ни с нашите клиенти не завършва с успешната доставка на продукта, всъщност, Това е само началото, Вярваме в изграждането на трайни отношения.

Имаме цял екип след продажбата, който ще ви последва, за да гарантира, че нашата услуга и продукт надхвърлят всичките ви очаквания.

Осигуряване на качеството

Нашата фабрика е оборудвана с оборудване за тестване на професионално качество, за да се гарантира, че всеки продукт отговаря на изискванията. Free sample testing.

Нашето оборудване за тестване

Тест за опън, Тест за солен спрей ,Тест за налягане на водата, Тест с висока темп-ниска температура , Тест за сълзи ,Тест за налягане на налягане , Тест за стареене，Тест за плътност， Тест за твърдост

Why Choose Us

Compliance with International Standards

All products meet SAE J20 standards, ensuring quality and compliance with global market requirements.

Rigorous Quality Control

100% pre-shipment inspection ensures that each product meets high quality standards, free quality inspection reports, and support for third-party inspection.

Factory inspection qualification

Support customers to conduct factory inspections to ensure the production process is transparent and reliable.

After-sales service

We have a professional after-sales team 7*24 часове онлайн услуга, provide solutions within 24 hours, and provide multi-language services

Fast Delivery

Our team can handle the entire export process. We have a reliable freight forwarder with more than 20 years of cooperation. We deliver goods to your door with terms such as FOB, DDP, DAP, и т.н., and we can provide various customs clearance materials

precision manufactured

Provide one-year product warranty service. The minimum tolerance of the product diameter is ±0.1mm

Quality Is More Important Than Anything Else

At Kinglin the quality inspection process and the equipment used are crucial to ensure that manufactured products such as silicone hoses meet the required standards and specifications. The following outlines the quality inspection process when producing silicone hoses:

1. Raw material incoming inspection

Process: This preliminary check ensures that raw materials such as silicone rubber and reinforcing fibers (such as polyester or aramid) meet predetermined quality standards.

It typically involves checking the chemical composition, and physical properties (such as hardness and tensile strength), and ensuring the absence of contaminants.

2. Process inspection

1. По време на производствения процес, Качеството на вътрешното и външното лепило се проверява, и има множество контролно -пропускателни пунктове, за да се гарантира, че всяка стъпка от процеса отговаря на предварително зададени стандарти

2. Работниците са в производство: Самопроверка от операторите, Взаимна инспекция от ръководителите на екипа, и проверка от инспектори. Ако се намерят проблеми, 8D ще бъдат направени отчети за анализ, Определете, и решават проблемите.

2. Смесване и омесване: Тествайте консистенцията и качеството на силиконовата каучукова смес, и следете параметрите като дебелина на филмовия слой

3. Екструзия и формоване: При формиране на маркуча, Извършват размери проверки (като вътрешен диаметър, и дебелина на стената) За да се гарантира спазването на изискванията

4. Процес на вулканизация: Инспекторът проверява времето и температурата на вулканизацията всеки ден, за да осигури най -добрите физически свойства на маркуча. След вулканизация, маркучът е визуално инспектиран, за да се види дали той отговаря на спецификациите. Ако се установи, че е неквалифициран, Той ще бъде спрян възможно най -скоро и причината ще бъде разследвана за прилагане на мерки за коригиране.

5. Проверка на почистване: След почистване на силиконовия маркуч, Качественият инспектор ще провери повърхността на маркуча един по един за дефекти, нередности, и последователност.

3. Visual inspection

След завършване на силиконовия маркуч, 3D tooling inspection and dimensional inspection will be carried out to ensure that all hose dimensions meet customer-specific requirements.

4. Laboratory testing

Ние сме оборудвани с усъвършенствано оборудване за тестване на производителността и качеството на нашите продукти от множество измерения. Това цялостно лабораторно тестване се провежда от квалифицирани специалисти, за да потвърди, че продуктите на силиконовите тръби отговарят на спецификациите. Тестването може да включва измерване на якостта на опън, удължаване на счупването, и износване на устойчивост, налягане на спукване, против стареене и изветряне, и т.н..

5. Finished product

After the cost production and inspection are completed, we will send the sample to the customer for review.

След като клиентът потвърди, че е правилно, Масовото производство ще започне.

6.random sampling

Each batch of products will undergo sample testing before leaving the factory to ensure that it meets quality standards. This typically includes statistical process control to identify any variation within a batch and ensure consistency.

Factory quality control of packaging boxes
Преди опаковане, маркучите претърпяват окончателна проверка, за да се гарантира, че по време на обработката не са се появявали дефекти

Silicone Hose Production Process

1. Material Preparation:

The production begins with high-quality silicone rubber, usually a high-temperature vulcanization type, mixed with color pigments and necessary additives to optimize its properties.

2. Layer Construction:

Silicone is combined with reinforcing materials such as polyester or aramid cloth, forming multiple layers that enhance the hose’s strength and temperature resistance.

3. Hose Formation:

Depending on the required shape and complexity, silicone hoses are formed through:

1. Hand-Wound: Manual wrapping of silicone and cloth layers around a mandrel, followed by vulcanization.

2. Екструзия: Pushing the silicone mixture through a die to shape the hose into continuous lengths.

3. Molding: Silicone is placed in molds and shaped under heat and pressure for more intricate designs.

4. Vulcanization:

The hoses are cured in a vulcanizing oven where high temperatures set the silicone, enhancing its mechanical and thermal properties.

5. Demoulding and Cooling:

Post-vulcanization, the hoses are removed from their molds or mandrels and allowed to cool.

Cleaning: The hoses are thoroughly cleaned to remove any residues or particulates from the production process, ensuring a clean finish.

Cutting to Specifications: The hoses are cut to predetermined lengths as per customer or market requirements.

6. Quality Inspection:

Each hose undergoes rigorous inspection for dimensional accuracy, налягане на спукване, and other quality parameters to ensure compliance with standards.
A free production sample is sent to the customer for review and approval. This allows the customer to assess the quality and suitability of the hose in their specific application.

7. Packaging and Dispatch:

Finally, the hoses are packaged, possibly with customer-specific branding, and prepared for shipment to wholesalers.

Поискайте оферта за повече подробности

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Your Ultimate Guide to Acquiring Silicone Hose

Silicone hose is known for its durability, versatility, and performance in extreme conditions, making it a staple in automotive, индустриален, и медицински приложения.

This guide will help you understand the basic elements of silicone hose, Whether you’re implementing a project or exploring wholesale opportunities, our guide will provide key insights to help you get the perfect silicone hoses, tailored to fit exactly your needs

Table of contents

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Chapter1

What is a silicone hose?

Silicone hoses are flexible hoses made of silicone rubber that are favored for their ability to withstand extreme temperatures and pressures, ensuring the reliable operation of engines and machinery. Silicone’s chemical resistance and durability make it ideal for harsh environments, preventing leaks and minimizing maintenance needs. These qualities make silicone hose a critical component in improving the performance and longevity of mechanical systems.

Chapter2

Advantages of silicone hose?

Silicone hoses, renowned for their durability and versatility, offer several distinct advantages over traditional rubber hoses. These advantages include:

1. Temperature Resistance:

Silicone hoses can withstand a wide range of temperatures, from about -60°C to 250°C, which makes them ideal for automotive applications, including high-performance and tuning scenarios where engines can run very hot.
2. Durability and Longevity:

The material properties of silicone allow for a longer service life compared to rubber. Silicone hoses are less prone to cracking, drying out, or rotting, which typically afflict rubber hoses.
3. Flexibility and Elasticity:

Silicone hoses maintain good flexibility and elasticity, reducing the risk of cracking under stress or deformation due to temperature fluctuations. This flexibility is crucial in automotive applications where hoses need to accommodate movements and vibrations.
4. Noise and Vibration Damping:

Silicone’s innate damping qualities help reduce noise and vibration from the engine and other components, contributing to a smoother and quieter operation.
5. Aesthetic Versatility:

Available in various colors and finishes, silicone hoses can enhance the visual appeal of engine compartments, making them a popular choice for car enthusiasts and professionals in the tuning industry.
6. Chemical Resistance:

Silicone hoses offer superior resistance to chemicals, Озон, и UV експозиция, ensuring performance integrity in harsh environmental conditions.
7. Персонализиране:

Due to the flexibility in their manufacturing process, silicone hoses can be tailored in shape, size, and functionality to meet specific needs, from standard automotive applications to specialized industrial uses.
These attributes make silicone hoses particularly appealing for sectors that demand high-performance components, such as automotive tuning and racing, heavy machinery, and various industrial applications.

Chapter3

Specification Of Silicone Hose

Silicone hoses come with a range of specifications tailored to various applications and environments. Here are some key specifications and characteristics:

Име	Силиконов маркуч
Материал	100%silicone
Опции за подсилване:	Polyester or Aramid
Temperature Resistance:	-40°C to +250°C
Pressure Ratings:	0.3 to 0.9Mpa
Inner Diameter (ID)	2mm ~ 152mm or as request Custom
Thickness:	Custom
Certifications:	ISO9001, IAF16949
Hardness	40A to 80A, customizable
Tensile Strength	6 MPa - 12 MPa

Chapter4

Choosing Silicone Hoses: Температура & Pressure Guide？

When selecting silicone hoses, especially for specific applications like automotive, heavy machinery, or industrial environments, the choice of reinforcement materials—typically cloth layers within the hose—is crucial. These materials can vary primarily based on their resistance to temperature and pressure. Here’s how they differ:

Pressure Resistance

The pressure resistance of a silicone hose largely depends on the type of reinforcement used and the construction of the hose (number of layers).

1. Cloth Layers: The number of cloth layers within a hose impacts its ability to withstand internal pressures. More layers generally mean higher pressure resistance. This is important in applications where hoses are subject to high dynamic pressures, such as turbochargers or high-pressure fluid transport.

2. Type of Cloth: The material of the cloth also affects pressure resistance. For instance, aramid cloths provide not only higher temperature resistance but also superior strength, which translates into better pressure handling capabilities compared to polyester.

3. Steel wire reinforcement layer
The addition of a wire reinforcement layer significantly enhances the stability of its structural integrity and enables it to withstand higher pressures

Temperature Resistance

Different cloth layers provide varying levels of temperature resistance, which is critical depending on the application’s thermal demands.

1. Polyester Cloth: This is commonly used in standard silicone hoses suitable for moderate temperature applications. Polyester-reinforced silicone hoses can generally withstand temperatures from -40°C to +180°C. This makes them suitable for general automotive and industrial applications where extreme temperatures are not a factor.

2. Aramid (Nomex) Cloth: Aramid fiber is known for its excellent heat resistance and strength. Aramid-reinforced silicone hoses can tolerate much higher temperatures, from -40°C to +250°C. This range makes them ideal for performance automotive applications, such as in racing or high-performance engines, where higher temperatures are common.

Reinforcement Material	Temperature Resistance	Pressure Rating(Working)	Приложения
Polyester	Up to +150°C	0.5-1.5 bar	Cooling systems, HVAC
Aramid Fiber	Up to +250°C	1.5-3.0 bar	High-performance automotive systems
Steel Wire	Up to +200°C	Above 4.0 bar	Hydraulic systems
Fiberglass	Up to +260°C	1.5-3.0 bar	Turbo hoses, exhaust systems

Chapter5

The service life of the silicone hose?

The service life of silicone hoses is notably longer than that of many other hose materials, primarily due to silicone’s superior resistance to factors that typically degrade hoses. Here are some key aspects that contribute to the longevity of silicone hoses:
Temperature Resistance:
Chemical Resistance:
Flexibility and Elasticity:
Resistance to Moisture and Corrosion:

Due to these properties, silicone hoses are generally considered to have a “nearly indefinite” shelf life if stored properly and can last for many years under typical operating conditions. In practical automotive and industrial applications, the actual service life can vary but is often significantly longer than that of conventional rubber hoses, sometimes lasting as long as the equipment or vehicle itself with proper installation and maintenance.

Chapter6

What silicone hose is oil resistant?

Силиконов маркуч, by itself, is not typically oil-resistant and is therefore not recommended for use with oil without proper modifications. Обаче, for applications requiring oil resistance, fluorosilicone can be used. Fluorosilicone retains the properties of standard silicone but is designed to also be resistant to oil and other chemicals. This makes it an excellent choice for applications involving oil or fuels.

If you are considering a silicone hose for use with oil, I would recommend opting for fluorosilicone hoses. These hoses offer the benefits of regular silicone, such as flexibility, high-temperature resistance, and longevity, but with the added advantage of being resistant to oils and chemicals. This makes them suitable for more demanding applications where exposure to such substances is a factor.

Chapter7

Silicone Hose Production Process

The production of silicone hoses can be achieved through several distinct processes, each tailored to produce specific types of hoses with unique characteristics suitable for different applications.

1. Hand-Wrapped Silicone Hose Production:

Manual Construction: Layers of silicone and reinforcing materials (like fabric or wire mesh) are manually wrapped around a mandrel. Features: These hoses typically have a very smooth interior and exterior surface and can be tailored to a wide variety of configurations and dimensions.

2. Extrusion of Silicone Hose:

Continuous Production: Silicone material is forced through a shaped die using an extruder, creating long, continuous lengths of hose. Features: Generally has uniform wall thickness and is less flexible than hand-wrapped or molded hoses

3. Molded Silicone Hose Production:

Mold Use: Silicone rubber is placed into a pre-shaped mold and cured under heat and pressure. Complex Shapes: Suitable for creating hoses with intricate shapes, such as sharp bends, T-shapes, or reducer hoses.

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Chapter8

Multiple uses of silicone hoses

Silicone hoses, thanks to their versatile and robust nature, find applications across a wide array of industries and scenarios. Here are some of the primary uses:

1.Automotive and Motorsport Applications:

Silicone hoses are crucial in the automotive industry, especially in high-performance and racing vehicles. They are used for radiators, turbochargers, and air intake systems where high temperature and pressure resistance are essential. Silicone hoses improve engine performance by ensuring reliable and efficient fluid transfer, even under harsh conditions.

2. Heavy Duty Trucks and Bus Manufacturing:

In larger vehicles like trucks and buses, silicone hoses contribute to cooling systems, air intake, and exhaust gas recirculation systems. Their durability and heat resistance are vital for the longevity and efficiency of these vehicles.

3.Agricultural and Construction Machinery:

Silicone hoses are used in various machines in agriculture and construction due to their ability to withstand extreme environments and temperatures, from very high to very low, making them ideal for outdoor machinery operating under different weather conditions.

4.Marine Applications:

The corrosion resistance of silicone hoses makes them suitable for marine applications, where saltwater exposure is a concern. They are used in cooling and heating systems aboard ships and boats.

Each of these applications takes advantage of the unique properties of silicone hoses, such as their ability to maintain integrity under high temperatures, гъвкавост, longevity, and resistance to UV, Озон, and moisture. These characteristics make silicone hoses a preferred choice in situations where rubber and other materials might fail.

Често задавани въпроси

Ако въпросът ви не е посочен, Моля, изпратете ни имейл сега

Фабрика ли си? Възможно ли е да посетите фабриката?

Да, Добре дошли сте да посетите нашата фабрика! Намираме се в окръг Qinghe, Провинция Хебей. Можете да дойдете и да видите нашите производствени съоръжения, Запознайте се с нашия екип, and check out our silicone hose products. Ние сме прозрачни за нашите операции и ще се радваме да ви покажем как гарантираме качеството на всяка стъпка от процеса. Ако искате да посетите, Моля, уведомете ни предварително, за да можем да се подготвим и да се уверим, че имате страхотно изживяване. Очакваме с нетърпение да се срещнем с вас и да обсъдим как можем да ви помогнем с нашите висококачествени продукти.

Are your silicone hose customizable to meet specific projectrequirements?

Да, our silicone hoses are fully customizable to meet the specific requirements of your projects.
Whether you need hoses in unique shapes, размери, or with specific performance characteristics, we can help you create the perfect product.

What are the length, thickness and inner diameter tolerances of hand-wound silicone hoses?

Length: ±5mm, дебелина: ±0.5mm, inner diameter: -0.1mm.

Is the silicone hose oil resistant

For oil-resistant applications, our fluorosilicone hoses are the best choice. They are specifically designed to resist oil and other chemicals, making them suitable for environments where exposure to such substances is common.

Is silicone hose environmentally friendly?

Да, silicone hoses are environmentally friendly due to their durability, non-toxic nature, and recyclability.

What is the delivery time for ordering silicone hoses?

Depends on hose customization requirements and order quantity. Generally speaking, for standard silicone hose orders, we aim to process and ship within 2 weeks – 5 weeks.

What are the product types of silicone hoses?

Molded silicone hose, extruded silicone hose, Комплект за силиконов маркуч, Силиконов маркуч за камиони, standard silicone hose, steel wire silicone hose, Персонализиран силиконов маркуч

What are your shipping methods?

Express delivery, Shanghai Express, Iron Express, domestic agent warehouse, sea freight LCL, sea freight FCL.

Can I place a small order for the first time to test the quality?

Да, you can certainly place a small order for the first time to test the quality of our silicone hoses. We understand the importance of verifying product quality before committing to larger volumes, and we are happy to accommodate small batch orders for this purpose.

What are your payment methods?

Our payment options include T/T (Bank Transfer), Alibaba.com Pay, PayPal, and Western Union

If you have specific payment requirements or need further information on our payment terms, please contact our sales department.

Очакваме с нетърпение да ви помогнем!

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Увеличете проектите си със силиконов маркуч!

За да се осигурят по -добри силиконови маркучи и персонализирани услуги, Моля, свържете се с нас！

Изпратете ни имейл

admin@hbkinglin.com

Телефон

19831652901

Местоположение

Източно от Wuzhishan Road, Северно от улица Хонхе, Xingtai, Хебей, Китай

Silicone Hose Manufacturer